With the development of the manufacturing industry in the past decade, China has achieved very good results in the mold industry and it manufacturing industry. According to the survey, the proportion of plastic molds in the domestic mold industry can reach 30%. It is expected that in the next five years, the proportion of plastic molds in the mold market will continue to increase, and the market share will be lower than other molds. of.
According to the data of imported molds, the precision, large-scale, complex, and long-life molds in imported molds account for the majority. Therefore, for the national support for molds, reducing imports and increasing the localization rate, the demand for such high-grade molds in the market is very huge. With the rapid development of the construction industry, a variety of profile extrusion dies and PVC plastic pipe joint dies have become new economic growth points in the dies market. The rapid development of expressways has also put forward higher requirements for automobile tires, so radial tire rubber dies In particular, the development of the dyads will also be higher than the overall average level; the use of plastic substitutes for wood to make plastic molds in the automotive and motorcycle industry will be in great demand; the household appliances industry will be in the “Twelfth Five-Year Plan†period. There is great demand for plastic molds for large-scale development, especially for parts and accessories such as refrigerators, air conditioners, and microwave ovens. It is understood that in recent years, China's plastic mold has developed rapidly. At present, the proportion of plastic molds in the entire mold industry is about 30%, and the proportion in the import and export of molds is as high as 50 to 70%. With the rapid development of the national economy, such as machinery, automobiles, home appliances, electronic information and building materials, the ratio will continue to increase.
It is understood that the production of an ordinary car requires more than 200 pieces of interior decoration molds, and only about 50% of large and medium-sized plastic molds required for the manufacture of bumpers, dashboards, fuel tanks, and steering wheels can be satisfied. The replacement of traditional materials with plastic building materials has become a trend. It is expected that the penetration rate of plastic doors, windows and plastic pipes in China will reach 30% to 50% in 2010, and the market share of plastic drainage pipes will exceed 50%, which will greatly increase the demand for molds. .
According to experts' prediction, the overall trend of the mold market is steady upward. In the future mold market, the development speed of plastic molds will be higher than other molds, and the proportion in the mold industry will gradually increase. Although the plastic mold became the most attractive cheese nowadays, it was difficult to plant the cherry. Due to the complex shape and flexible design of plastic parts, there are high requirements for mold materials, design levels, and processing equipment. Not everyone can easily get involved. Experts believe that there is still a big gap between China's current level and the level of foreign countries. Immediately it is necessary to break through the three major bottlenecks that restrict the development of the mold industry: First, increase the research and development of plastic materials and injection molding technology; second, the mold enterprises should go to the park. Development, speed up the integration of resources; Third, mold testing results and other tooling levels must be followed as soon as possible, otherwise the development of plastic mold will be restricted.
In recent years, the plastic mold industry has developed rapidly in China, followed by increasingly fierce market competition. After joining the WTO, foreign mold manufacturers entered the domestic market, to stand out in the fierce competition, the development of mold standard parts, the implementation of the mold Specialized production is crucial. The development of mold standard parts is of great importance to shorten the mold design and manufacturing cycle, reduce mold production costs, and improve mold quality. If we can achieve the professional production and commercialization of mold standard parts, it will greatly promote the development of China's mold industry. development of.
Although the increase in mold exports in recent years is greater than the increase in imports, the absolute increase in imports is still greater than exports, resulting in a year-on-year increase in mold foreign trade deficits. This situation has improved in 2006 and the deficit has slightly decreased. There are two main reasons for the increase in foreign trade deficits in molds: First, the sustained and rapid development of the national economy, especially the rapid development of the automotive industry has brought about a strong demand for molds. Some high-grade molds cannot be produced at home and have to be imported; but there are also some Molds can be produced domestically and imported. This is related to China's current tariff policy and project approval system. The second is the lack of encouragement for export of molds. Now that molds are the same as other mechanical and electrical products, the export tax rebate rate is only 13%, but less than 17%.
According to the prediction report on the development prospects of China's plastic mold industry, the plastics and material mold manufacturers should focus on the development of large-scale, sophisticated, complex and long-life molds with high technological content, and vigorously develop the international market and develop export molds. With the rapid development of China's plastics industry, especially engineering plastics, it can be foreseen that the development speed of China's plastic molds will continue to be higher than the overall development speed of the mold industry, and the annual growth rate will remain at a level of about 20% in the next few years. After years of development, plastic mold development, innovation and enterprise management have shown some new trends: In the four elements of mold quality, delivery cycle, price, and service, more and more The user puts the delivery cycle first. It is a trend that mold companies are required to deliver as soon as possible. Companies that do everything possible to improve their adaptability, improve their technological standards, improve their equipment, improve their management, and increase their efficiency are all effective means of shortening the production cycle of molds.
Vigorously improve the development capability, push the development work forward as far as possible, until it is involved in the product development of the mold user, even before the development of a clear user object, become passive and active. At present, televisions and display cases, air-conditioner housings, and motorcycle parts have been used in this way. The development of molds for mobile phones and telephones has also begun. This practice has broken the long-term mold factory can only wait for a contract, according to the user's request for mold design passive situation.
With the improvement of the design and processing level of mold enterprises, the manufacture of molds is changing from the past mainly relying on the skills of fitters to rely mainly on technology. This is not only a change in the means of production, but also a change in the mode of production and the rise of ideas. This trend has led to a continuous increase in the standardization of molds, higher and higher precision molds, shorter and shorter production cycles, and lower and lower proportion of fitters, which ultimately promoted the continuous improvement of the overall level of the mold industry. China's mold industry currently has more than 10 national high-tech enterprises and about 200 provincial and municipal high-tech enterprises. Adapting to this trend, it is an inevitable requirement that the main backbone forces for the production of molds be gradually transformed from technical talents to technical talents. Of course, at present and for a long period of time, technical talents are still very important, because after all, it is difficult for molds to completely get rid of their dependence on skills.
Mould enterprises and their mold production are rapidly developing to information technology. In the information society, as a high-level modern mold and die enterprise, the application of CAD/CAM alone is not enough. At present, many companies have adopted technologies such as CAE, CAT, PDM, CAPP, KBE, KBS, RE, CIMS, and ERP, and other advanced manufacturing technologies and virtual network technologies. These are the manifestations of informatization. The trend toward the development of information technology has become the industry consensus.
With the continuous progress of human society, the mold will inevitably develop to a wider range of fields and at a higher level. Now, the mold enterprises that can grasp the opportunities and expand the market, constantly discover new growth points, and can produce high-tech mold enterprises are very prosperous, and the profit level and staff income are all very good. Therefore, mold companies should grasp this trend and continuously improve their overall quality and international competitiveness.
The molds of developed industrial countries are accelerating their shift to China. Their performance is as follows: First, relocating factories; second, investing; and third, purchasing. Chinese mold enterprises should seize the opportunity to borrow and learn advanced foreign technologies to accelerate their own pace of development.
In recent years, the plastic mold market has developed rapidly. At present, the proportion of plastic molds in the entire mold industry is about 30%. Industry insiders predict that the overall trend of the mold market is steady and upward. In the future mold market, plastic molds The speed of development will be higher than other molds, and the proportion in the mold industry will gradually increase. Although plastic molds have become the most attractive cheeses at present, due to the complex shapes and flexible design of plastic parts, there are high requirements for mold materials, design levels, and processing equipment. Not everyone can easily get involved.
According to expert analysis, there is still a big gap between China and foreign countries, and it is necessary to quickly overcome the three major bottlenecks that restrict the development of the mold industry: First, increase the research and development of plastic materials and injection molding technology; Second, the plastic mold enterprises should The development of the park will speed up the integration of resources. Thirdly, the tooling level of mold test results must be followed as soon as possible, otherwise the development of plastic molds will be constrained.
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