Sewage suction truck structure and instructions for use


● The sewage suction truck is a new type of sanitation vehicle that collects and relays cleanup of transportation sludge and sewage to avoid secondary pollution. The sewage suction truck can be self-priming, self-priming, fast working, large capacity, convenient transportation, and suitable for collection and transportation. Feces, mud, crude oil and other liquid substances. Sewage suction truck adopts the domestic leading vacuum pump for suction pump, which has large suction and long suction range. It is particularly suitable for the suction, shipment and discharge of sludge in the sewer, especially for the suction of sewer mud, silt, stones and bricks. Blocks and other larger objects.

● Sewage suction truck classification According to the brand classification: Dongfeng Sewage Suction Vehicle, Jiefang Suction Vehicle, Futian Sewage Sewage Vehicle, Heavy Gas Sewage Sewage Vehicle, Shaanxi Steam Sewage Suction Vehicle, and JAC Sewage Sewage Vehicle.
According to the appearance classification: single bridge suction sewage truck, double bridge suction sewage truck, flat suction truck, tip suction truck.
Dongfeng Sewage Cart Category: Xiao Bawang Sewage Vehicle, Duolika Sewage Cart, Sanping Diesel Pump, 140 Sewage Cart, 145 Sewage Cart, 153 Sewage Cart, 1208 Sewage Cart.
Classification according to use: dump truck
Sewage truck purchase 1. Pay attention to the quality of the plate, vacuum sealing, poor material can easily cause deformation of the tank and other issues.
2. Selection of vacuum kit, pressure capacity and temperature difference perception. The domestic kit debuts Veyron products.
3. The selection of the rear tank cover is based on the local operating environment, temperature difference, etc.
4. According to the relevant provisions of the National Development and Reform Commission on the implementation of the three-emissions emission from the enforcement countries, the National 2nd vehicle parameter data has been deleted since July 1, 2008. Please pay attention to the identification of the country's 3 emissions labels and relevant procedures when purchasing vehicles.
● Sewage Cart User Guide
1. Preparation before operation (1) The rear part of the sewage suction truck should be as close as possible to the operating point and parked.
(2) Pull the return oil tank's straight cock rotating handle to the angle of about 45° with the axis of the oil inlet pipe. Observe the oil inlet pipe and there should be lubricating oil flow.
(3) Open the side door of the walk-in box and take out the dirt-absorbing rubber hose so that it swings back without bending.
2. Suction work (1). Draw the dirt-contaminated hose as deep as possible to ensure that the end of the pipe is 300mm or less from the liquid surface during the work process.
(2) Push the four-way valve handle vertically to the ground.
(3). Hitch the transmission to neutral, then start the engine, disconnect the clutch, pull the power take-off switch backwards to pull the file, and the vacuum pump starts to run.
(4) Open the cabin tool box, pull out the alarm switch, and turn it on.
(5) The operator can pass through the observation mirror on the upper part of the rear head. When the liquid level reaches the middle of the observation mirror, the operator should be notified that the colleague should quickly pull the suction hose away from the ground or close the four-way valve. Under normal circumstances, the sounder will emit audible and visual signals at this time. When the driver receives the signal, the throttle should be reduced. The power take-off switch is pushed forward and the gear is removed. The vacuum pump stops moving and presses the switch to cut off the power. .
(6) Close the fuel tank straight cock rotating handle plate parallel to the axis of the incoming mailbox.
(7) After flushing the hose, place it back in the walkway box, close the side door, and position the boom over the cab.
(8) Close the anti-overflow valve so that the handle is perpendicular to the axis of the road.
(9) Drive the sewer truck away from the operating point.

3. Draining operation (1) Put the suction hose toward the storage tank.
(2) Pull the rear handle of the four-way valve parallel to the ground and open the spill-proof valve so that the handle and the pipe axis can be parallel.
(3) Hitch the transmission to neutral, then start the engine, disconnect the clutch, pull the power take-off switch backwards to pull the file, take the power, start the vacuum pump, put the transmission into neutral, then start the engine, disconnect the clutch, turn the power take off switch Pull backwards to pull the file, and the vacuum pump starts to operate.
(4) After the discharge of the liquid in the tank, the driver should push the power take-off handle forward and remove the gear, and the vacuum pump stops running.
(5) Close the fuel tank straight cock rotating handle plate and enter the axis of the e-mail box and close it. After the hose is rinsed, put it back into the walk-in box, close the side door, and make the suspender point towards the cab.
(6) Move the sewer truck away from the operating point.
● Attentions on Sewage Pumps (1) Keep the vacuum pump at a suitable speed The vacuum pump speed is too high, and the rotor heat is increased. If the rotation speed is too low, it will cause additional impact on the dispatcher and components, which will affect the service life. In order to achieve a suitable working speed, please adjust the best position of the hand throttle in advance according to the pump type.
(2) Self-unloading cans on flat ground;
The unloading of the tank on an inclined road surface will cause distortion of the components and cause failures, and it may cause roll-over accidents.
(3) Open the tank after the unloading can open the tank door:
Before releasing the mud from the unloading tank, the locking bolt should be loosened and the rear tank door should be lifted to the required angle. When the tank is full, it is forbidden to lift the tank body with the rear tank door closed. Otherwise, there is a risk of overturning.
(4) When the oil pump and the vacuum pump take power, the engine idles and the clutch pedal is fully depressed. After the power take-off switch is turned on, slowly release the clutch pedal.
(5) The vacuum pump and the oil pump are stopped when the car is running.
(6) The vehicle must not inhale material larger than the diameter of the hose and transport waste oil and hazardous materials.
(7) Support rods and safety stops must be used when the unloading tank is lifted into the bottom of the tank or during overhaul.
(8) When transporting dirt, the vehicle must be driven at a moderate speed and at a slow speed, and no sharp turning or sudden braking should be allowed because the center of gravity of the anti-wave board is not high.
● Fecal suction truck, mainly used in septic tanks, sewers and sewers to clean and clean the special vehicles, and sprinklers, garbage trucks, and called the three major sanitation models. Since the assistance and care of the relevant national support policies, such vehicles do not need to pay purchase tax.

Mainly for urban and rural sanitation department to pump and transport manure and other sewage. Suitable for manure extraction, sewage, sludge slurry and liquid mixed with minor suspended debris, suitable for municipal sanitation, large and small industrial and mining enterprises, communities, schools, etc. ● Suction truck product classification according to brand classification: Dongfeng Fume trucks, liberation suction trucks, Futian suction trucks, JAC suction trucks, heavy trucks suction trucks, Shaanxi steam suction trucks.
According to the appearance classification: single bridge suction truck, double bridge suction truck, flat suction truck, tip suction truck classified by category: bully suction truck, Duolika suction truck, Sanbu fire truck suction, 145 suction Fume vehicles, 153 suction trucks, 1208 suction trucks are categorized by purpose: dump trucks Other categories: suction truck pictures, suction truck prices, suction truck functions, suction truck applications ● Application range of suction trucks The septic tanks were cleaned up and transported, the urban pipelines were cleared and dredged, and the plant's biogas residue was cleaned up.
Suction truck components: oil-water separators, water and gas separators, special vacuum suction manure pumps, volume pressure gauges, pipe network systems, suction ducts, gravity valves, vacuum tanks, connected devices (as feces), fully automatic protection Overflow valve.
● Suction truck purchase 1. Pay attention to the quality of the plate, the vacuum sealing degree, and the poor material can easily cause deformation of the tank body.
2. The choice of vacuum kit, the pressure capacity and the perception of temperature difference. The domestic kit debuts Veyron products.
3, after the choice of self-flow valve, according to the local operating environment, temperature and other choices.
● Knowledge of the suction truck maintenance knowledge Before the suction truck is installed, the pump is installed under the frame of the car with a suitable frame, angle iron, and clamp. The position of the pump is determined by the output shaft axis of the power takeoff. Do not interfere with the components of the car frame as close to the power take-off and beam as possible. The connection inclination between the pump shaft and the power take-off output shaft must not exceed 7 degrees.
Suction pipe system piping is strictly prohibited from leaking, otherwise it will affect the degree of vacuum. The exhaust pipe should also be free from leakage so as to avoid vacuum oil discharge, pollute the environment and waste energy.
Since this pump is an oil seal pump, it is necessary to maintain sufficient number N32 mechanical oil during normal rotation, and in the winter cold season in northeastern and northwestern areas, 32# refrigeration oil should be used. The oil will act as a seal gap and lubrication, but the oil in the pump will also be affected. When the exhaust gas is taken out of the pump, a primary and secondary oil-gas separator must be installed on the outside of the exhaust port to fully separate the oil and gas. The oil is recovered and then used by the pump, and the gas is discharged into the atmosphere so that the pump can run smoothly without pollution. , And energy saving.
Suction truck vacuum suction pump properly installed:
1, the pipeline does not allow the existence of air leakage phenomenon, or suction truck will not work.
2. Suction truck vats must be equipped with spill-prevention devices. Otherwise, the suction truck can easily take the waste sewage into the vacuum pump and damage the entire system.
3. The primary oil-gas separator return port of the suction truck must be connected to the oil return port of the secondary oil-gas separator and the suction pipe must be a rigid pipe or a hard oil-resistant rubber pipe (steel wire braid hose). Thermally deformed plastic tubes are not allowed.
4. When the suction truck is used in the new pump, it should directly add 1-2L mechanical oil No.32 to the pump, and add 32# refrigerating machine oil when it is used in the cold regions of northeast and northwest.
A moisture separator should be installed at the suction port of the pump.
● Tips on suction truck The suction pump vacuum pump must first work to understand its working principle. The more important work principle is the consideration of the source of power and stability. The vacuum pump power comes from the chassis engine. The engine is transmitted to the vacuum pump via gearboxes, power take-offs and driveshafts. During the suction operation, the vacuum pump extracts the air in the sealed tank to form a negative pressure. The atmospheric pressure outside the tank is used to press the dirt into the tank through the suction pipe. When the sewage is drained, the vacuum pump will put atmospheric pressure outside the tank into the tank and use the air pressure to discharge the dirt out of the tank (the vacuum pump's continuous working time generally does not exceed 30 minutes).
The flow sequence of the air flow in the air path is as follows: When the air is sucked, the vacuum pump sucks the air with a certain humidity in the tank into the water and gas separator, where the water is separated and flows back into the tank. The gas enters the vacuum pump along the pipeline through the four-way valve. Air intake. The pump is mixed with the lubricating oil and is discharged from the exhaust port through the compression chamber. In particular, the mixture is initially separated by the primary filter, and the separated oil flows back to the oil pump. The mixture is further separated by an oil separator and then discharged into the atmosphere through a four-way valve. Manual operation of the four-way valve can change the direction of the air flow, sucking and discharging freely.
When the vacuum pump of the suction truck is completed, it is necessary to formulate a corresponding inspection of the suction truck according to the difference in the strength of each work to ensure the working life of the suction truck and the second work efficiency.

Xia Gong Chu Sheng (Hubei) Special Vehicle Manufacturing Co., Ltd. Sales Manager Deng

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