The high-end reducer is a key component of the belt conveyor for coal mines. The performance and quality of the high-end reducer are important for improving the production efficiency of coal mines and ensuring safe production. The high-end reducer is characterized by precise drive, precise operation, and high transmission torque. Its design and production level represents the development direction of the equipment manufacturing industry, and has thus become a hot spot and focus of market competition. Previously, the gearboxes used by Tianze Company in coal mining belt conveyors were all imported products, which not only resulted in high prices but also delayed contracts due to the procurement period, which greatly affected market development and brand building.
In order to form its own competitiveness, Tianze Company gave full play to the equipment advantages of the annual production capacity of 1,000 tons of large module gear shop invested and built by the former Ministry of Coal, as well as the technical strength of designing and manufacturing gear deceleration equipment for 38 years, and dispatched technical personnel to carry out technical research. In the design, innovative ideas, mature technologies and advanced technologies were adopted, and the cooperation with domestic professional institutes was actively strengthened. The experience of the institutions in the research of reducer theory was actively used to achieve a new breakthrough in the development of reducers. .
During the production process, the company developed the production process measures and assembly assurance measures, and established a professional processing group for machining, forging, welding and heat treatment. The production process, processing equipment, cutting amount, and process steps are strictly controlled. And inspection, especially in the heat treatment process, innovative processes, strict control, improve product performance.
The company also intensified its technological innovation work, increased its leading domestic “drive system loading test rig†and testing equipment, and promoted and applied 10 new types of cutting tools in large areas, ensuring overall quality and performance, and expanding the market for reducers and creating Tianze brand provides a strong guarantee.
This production line is mainly composed of automatic mixing system, automatic machine, Automatic Foaming Device, Automatic Cutting System of four parts, with a single large output, less labor, product quality is good wait for a characteristic, is to realize the mechanization, standardization, large-scale production, the best choice for fire door core board.
1. System equipment introduction.
1) automatic mixing system.
USES the automatic winding machine, computer automatic batching system, realize the light burning powder, brine, modifier of automatic proportioning and electronic measurement, such as spiral material, blanking, accurate measurement, accurate operation regulation.
2) Automatic Plate Making Machine.
The automatic multichannel roller pressure, net cloth, spread non-woven plate, a molding, plate speed, plank smooth surface smooth, uniform thickness, specifications and any adjustment, has reasonable structure design, the operation is convenient, molding cycle is short, high production efficiency, product quality is good wait for a characteristic.
3) automatic foaming device.
Use anti-corrosion pump and automatic metering device, to realize automatic foaming agent and the water ratio of mixture foam liquid, use the foaming machine will foam liquid into a bubble, and then through the automatic metering device to realize the automatic metering pump bubble.
4) automatic cutting system.
Using advanced computer control system to realize pipeline cutting, the specification and size can be adjusted according to the need, which can greatly improve the output and efficiency.
Large Fireproof Door Core Board Production Line
Fully Automatic Mixing System, Automatic Plate Making Machine, Automatic Foaming Device, Automatic Cutting System
Shandong Qufu Xingbang Heavy Equipment Co., Ltd. , http://wwww.chinaxingbangheavyindustry.com