An LED gear tray is essentially a metal tray designed to hold essential electrical components such as LEDs, drivers, wiring, and terminal blocks. In emergency versions, additional components like a battery and a battery charger or changeover unit may be included. However, these elements—such as the changeover unit and battery charger—are often integrated with other parts to simplify the design. For microwave sensor versions, a microwave sensor is added, which may also be integrated with other components.
These gear trays are typically paired with plastic or metal casings to create complete luminaires. For instance, the LEDSAVE 15W Polycarbonate Bulkhead is a well-known product that uses such gear trays.
Applications of Gear Trays
Our gear trays serve multiple purposes and are highly versatile. Here are some ways they can be utilized:
- Replacing outdated, energy-hungry 2D fluorescent lights with energy-efficient LED alternatives.
- Substituting broken or worn-out emergency/PIR sensor 2D or LED units with cost-effective LED upgrades.
- Upgrading standard 2D fixtures or LED fittings to incorporate sensor functionality or extend to emergency setups lasting up to three hours.
Our gear trays measure 244mm in diameter and have a maximum depth of 30mm. They feature three keyhole mounting slots and consume just 15W of power (emergency units use 17W due to the battery charger). Despite their low power consumption, they deliver impressive brightness, offering over 90 lumens per watt or 1350 lumens.
The color temperature (CCT) of these gear trays is 4500K, slightly cooler than the 3000-3500K typically found in fluorescent lights. Customers appreciate the clean appearance that this cooler tone provides.
Unlike some competitors, our gear trays distribute the LEDs evenly across the entire tray. This ensures optimal light distribution without any dark spots and maximizes heat dissipation, contributing to longer-lasting products.
We offer several models tailored to different needs:
- Standard: A basic setup featuring a metal tray with LEDs and an LED driver.
- Emergency: The standard model enhanced with a Ni-Cd battery and a charging/switch-over unit. This model is particularly popular due to its exceptional performance and affordability.
- Sensor: The standard model with the addition of a microwave sensor, similar to a PIR sensor, along with corridor function capabilities (which allow settings like 10%-100%).
- Emergency and Sensor: Combining both emergency and sensor functionalities into a single unit, offering dual benefits in one product.
Corridor Functionality
All units equipped with a microwave sensor come with corridor functionality at no extra cost. Luminaires featuring corridor function provide an easy and efficient method of conserving energy. This setup is ideal for locations where lighting must remain on 24/7 due to legal requirements, ensuring both efficiency and compliance. Such systems work excellently in areas like pedestrian underpasses, subway stations, ATM booths, hotel lobbies, public buildings, and hospitals.
For example, you can configure the unit to operate at 10% light output until motion is detected, after which it switches to 100% output for a specified duration. There are numerous adjustable parameters:
- Adjustable detection range for the sensor.
- Hold time, determining how long the higher light output persists after activation.
- Daylight threshold, setting the ambient light level at which the system activates.
- Standby dimming level, defining the light output when the sensor isn’t triggered.
- Standby period, specifying the time the unit remains dimmed before turning off (can also be set to remain constantly lit).
Updated: 28-09-2018
In summary, our LED gear trays represent a forward-thinking solution for modern lighting needs. Whether replacing older fixtures, enhancing existing setups, or creating new installations, our products deliver reliability, efficiency, and adaptability. We’re confident that these innovations will meet and exceed your expectations for quality and performance.
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